1st Machine Tool Accessories Ltd

Machine Tool
Accessories
Workholding Specialists

Segments for Master Plates

Full range of segments to suit Abbott Master Plates

Key Features

  • Reduce setup and changeover times by up to 80%
  • Eliminate out of round conditions and concentricity problems
  • Effectively double the holding capacity of any chuck without eliminating the ability to hold small parts
  • Light-weight 6061 T-6 or 319 for weight saving

Description

Abbott‘s master plate and segment system is a great choice for turning larger diameter work pieces. The system consists of an aluminum master plate, similar to a thin Pie Jaw®, which is pre-drilled and keyed to accommodate Abbott’s standard, off-the-shelf segment rings. Plates are available in various diameters from 15 to 60 inches and can be mounted on 8-60 inch diameter chucks, effectively increasing the holding capability of smaller chucks. The master plate can be custom machined to fit any model chuck, making it a permanent universal fixture on any machine.When using this system, the transition from one job to the next simply requires bolting on a new size or configuration of segments before continuing with the next production run. For repeat jobs, machine operators can designate job specific tooling, allowing them to setup in minutes by using pre-machined segments from a previous run. Segments are available in specific ID/OD ranges, allowing machining time to be spent on making production parts instead of boring out excess jaw material. The master plate and segment system maximizes flexibility between machines because segments can be used to run jobs on any machine that has been fitted with a master plate, regardless of machine or chuck type. In addition to reduced setup and tool preparation time the system enables material and shipping cost savings as well.

Estimated delivery: 5-7 Working Days (subject to availability)

Dimensions

# Part No Suitable Plate Size Outside Diameter (mm) Inside Diameter (mm) Height (mm) Drawings Price
1 10SP2 381+ 254 n/a 50.8
£311.00
2 10SP4 381+ 254 n/a 101.6
£467.00
3 10SP6 381+ 254 n/a 152.4
£661.00
4 111SP2.5 381+ 279.4 25.4 63.5
£370.00
5 1812SP2 457+ 457.2 304.8 50.8
£681.00
6 1812SP4 457+ 457.2 304.8 101.6
£972.00
7 1812SP6 457+ 457.2 304.8 152.4
£1,516.00
8 2112SP2 457+ 533.4 304.8 50.8
£1,011.00
9 2112SP4 457+ 533.4 304.8 101.6 £1,672.00
10 2216SP2 533+ 558.8 406.4 50.8
£875.00
11 2216SP4 533+ 558.8 406.4 101.6
£1,264.00
12 2618SP2 610+ 660.4 457.2 50.8
£1,205.00
13 2618SP4 610+ 660.4 457.2 101.6
£1,749.00
14 3015SP4 610+ 762 381 101.6 £3,498.00
15 3628SP4 914+ 914.4 711.2 101.6
£3,110.00
16 3628SP6 914+ 914.4 711.2 152.4
£4,664.00
17 3630SP2 914+ 914.4 762 50.8
£953.00
18 4030SP4 914+ 1016 762 101.6
£3,693.00
19 4032SP4 1219+ 1016 812.8 101.6
£3,110.00
20 4232SP4 1219+ 1066.8 812.8 101.6
£3,771.00
21 4434SP2 1219+ 1117.6 863.6 50.8
£2,332.00
22 4434SP4 1219+ 1117.6 863.6 101.6
£3,887.00